by Thermo 22. March 2012 16:36

The Color of Capital

Dear Gregarious Green One,

My firm uses Ultrinium™ and Sustained Pressure Rejuvenation to treat cables after they fail. The ability to capitalize single section injection with Novinium technology means we can earn a regulated rate of return on the capital thus expended. I read your four-part blog, “The Color on Money” and was wondering if you could do a similar analysis to help us quantify the benefit of our approach.

Considering Capital in Colorado

Dear CCC-

I am pleased that you appreciated my “Color of Money” posts. Click on I, II, III, and IV to review that work. Many of the concepts in the “Color of Money” apply to the “Color of Capital.” In fact, Parts II and III are prerequisites if you need a primer on depreciation and the time value of money respectively.

The ability to capitalize single sections of injected cable is available only from Novinium. In FERCs (Federal Energy Regulatory Commission) Letter order dated January 18, 2000, John Delaware, the Chief Accountant, wrote to the petitioner, Georgia Power:

“You indicate that CableCURE is used to rehabilitate entire segments of your underground distribution system (e.g. entire residential subdivisions as opposed to individual runs of cable between two terminal points).”

The only way you can capitalize CableCURE is if the entire subdivision is rejuvenated. The letter order is attached to this post for the interested reader. Novinium’s technology has no such limitation. The Letter Order promulgated by FERC’s Chief Accountant on September 4, 2008 and associated submittal information removes that limitation and can be accessed by clicking here. All of the above discussion is also true for RUS-funded circuit owners. Click here is view the RUS order of April 3, 2009.

That takes care of the regulators; now the analysis. We will compare two cases. All of the inputs are shown on the worksheet nearby. Parenthetical references to the worksheet cell designations appear in the following text.

Case 1

The cable fails, is repaired and put back in service. In our model the user can indicate how many faults are tolerated before the cable is replaced, together with an estimate of the time between faults. For this example, we assume the cable will fault twice over a two year period before it is replaced. The capital cost to replace is a modest $33.00/ft (Cell B7) and the O&M cost of a fault is $13.72/ft (Cell D13) in today’s dollars. That’s $4,500 (Cell B11 + Cell B12) divided by as assumed segment length of 328 ft (Cell B13).

Case 2

The cable fails, is repaired and injected in a single integrated operation. In our model the bundled unit capital is $20.06/ft (Cell D23). The model user can change any of the costs inputs and an assumption of the post-treatment reliability. For this example, the post-treatment failure rate is assumed to be 2% (Cell B26), which is about twice Novinium’s actual post-failure experience of about 1%.  To put this 1% failure rate in perspective consider that it is three-times higher than Novinium’s non-post-failure experience of about 0.34%. This higher-than-typical post-treatment failure rate is inherent in post-failure treatment. The post-injection fault is assumed to occur two years (Cell B27) after injection. Again the model user can adjust any of these assumptions.

Other Assumptions

Warranty remittances of $10/ft (Cell B23) are negative capital expenditures, that is, the remittances are subtracted from the subsequent replacement capital. Upon post-injection failure, the book value is written off, terminating the ratemaking-allowed return and providing a lump sum tax benefit of the book value. Cash flows are calculated for two rehabilitation cycles, up to 100 years. This approach allows residual values to be properly ignored as de minimis. Finally, replacement is assumed to have a zero-percent failure rate. At least one major investor owned utility has reported that new installations suffer a 0.6% “infant mortality” failure rate, and hence this assumption results in a slight understatement of the incremental value of Novinium® post-failure rejuvenation.

Bottom Line

The cumulative net present values (NPVs) for the two cases are plotted nearby. Since the revenue or sale of electricity is the same in all cases, those revenues are ignored and only capital and O&M costs are depicted. This cost-only analysis is why all of the NPV values are negative. Nonetheless, the higher the cumulative NPV value is on the graph, the more advantageous to the circuit owner.

The blue line is for Case 1, and in the short run it is the superior choice. The problem is that once a cable begins to fail, it will re-fail. Sooner or later the ratepayers will be very upset with deteriorating reliability. Capital inefficient replacement is executed after the second fault (Cell B14) and the NPV plummets.

The orange line is for Case 2, and it represents an investment in reliability. The initial cost is about twice as great, but because the investment is capital, the circuit owner begins to earn a regulated rate of return. In the end, the incremental NPV advantage of Novinium post-failure rejuvenation is $18.42/ft. If your replacement cost is higher, say $44/ft, the difference becomes $21.15/ft. If in Case 1, the cable is allowed to fault a total of three times, the difference rises to $24.56/ft. Even if the cable is replaced after a single fault, the best alternative to rejuvenation, rejuvenation still enjoys an $11.45/ft advantage.

If you would like to run this model on your specific circumstances and execute “what if” scenarios, contact us at novinium.com/Contac.aspx.

Always conserving capital,

T. B. Frog

70-20120322_FERC_Letter_of_Approval.pdf (78.87 kb)

by Thermo 9. May 2011 14:25

Middle East Query – Rejuvenation Saves Capital

 

Dweller of the Desert asked 22 questions in his post …

 

Middle East Query – 22 Questions.

 

In this installment I address question 12.

 

12.   What is the expected cost of curing compared to cable replacement?

 

Typical costs for injection are one-half to one-third of the cost of cable replacement.  For submarine cables and armored cables, cable injection can be only one-sixth the cost of replacement.  With soaring costs for copper, aluminum, and petroleum-based polymers the economics of injection only get more compelling.  In addition to raw material costs, skilled craftsman to replace cables are becoming increasingly scarce and more costly.  Rejuvenation requires one-half to one-third of the labor-effort to replace a length of cable, so the cost to rejuvenate will always be proportionally less than replacement.  With the state-of-the-art sustained pressure rejuvenation process, even cables in ducts, conduits, or trays enjoy the cost advantage of rejuvenation. Because splices are either non-existent or easily accessible in these systems, the rejuvenation productivity remains two to three times higher than replacement. Hence the cost to deliver rejuvenation remains below the cost of replacement.  Finally, the funds expended for cable rejuvenation are capital cost – just as cable replacement is a capital cost.  In fact, Novinium technology is the only cable rejuvenation that the FERC (U.S. Federal Energy Regulatory Commission) and the RUS (Rural Utility Services) have approved to be capitalized for post-failure treatment.  Check out the FERC Letter Order and the RUS Letter Order for more details.  Saving capital is what we do.  Technology invented by Novinium founders has saved circuit owners around the world over one billion U.S. dollars!

 

For now, Ma’a salama (مع السلامة/Good bye)

T. B. Frog

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Frogonomics

by Thermo 21. April 2011 16:01
Middle East Query – 22 Questions
Dearest wet one,
 
Frogs are few and far between,
The Arabian Peninsula is where I am at,
Allow me to set the scene,
Sand spread on the flat.
 
Even though our climate is dry,
And oil production is what I do,
It’s true our cables often fry,
May I inquire twenty-two?
 
Inquiry
Answer
1.     What kinds, types, and sizes of power cables can be injected?
2.     What kinds, types, and sizes of power cables cannot be injected?
3.     How old is cable injection technology?
4.     How much time does it take to inject a certain length of cable?  What is the maximum cable length that can be injected?
5.     How much time does it take to locate splices? Who will identify the splices? Is it the contractor or the customer?
6.     Does the injection apply only at utilities or at industrial plants too?
7.     Does Novinium have proof of success available (references)?
8.     How do you rejoin cable ends after an old splice is removed?
9.     Will the injection affect the semicon around the conductor since the fluid will penetrate through it?
10.   Can injection be carried out twice on the same cable after 10-20 years of the first injection?
11.   How many years will the curing extend the life of the cable?
12.   What is the expected cost of curing compared to cable replacement?
13.   Can the customer test the cable right after injection? Could it be done immediately? If not, after how many days, weeks or months?
14.   Does Novinium have any available research papers or studies?  Does Novinium have IEEE articles?
15.   Does Novinium have any type/kind of certification?
16.   What if my cable strands have water block design elements?
17.   Does injection have any impact on cable ampacity?
18.   If a cable were to fail after injection, can the customer use ordinary splices? Or should he use the “Novinium” specified splice? Can we use the traditional splices and terminations if a fault took place after treatment? In other words, do we have to use your splices and terminations on any treated cable all the time or that is only during treatments?
19.   Do the existing cable terminations need to be replaced? Will this introduce new splices?
20.   Are your splices and terminations available in the market or it is unique to Novinium?
21.   If we have to use your splices and termination all the time, do we need special training for our technicians and if yeas can provide such training and how much is cost?
22.   Did you type test your splices and terminations and are they certified to be used in such applications?
 
Hal beemkanek mosa’adati? [Editor:  هل بإمكانك مساعدتي؟/Can you help me?]
Dweller of the Desert
 
Salam Dweller of the Desert-
 
I have visited your beautiful country.  I snapped the photo nearby of your lovely red sand dunes as I drove from Riyhad to Al Khobar.  Mind you, I do not wander through the desert, as the dry sand irritates my lovely and moist skin.  Twenty-two questions is too many to deal with in a single post, so I will batch the questions and answers into a series of posts.  Links will appear in the table nearby as those posts become available.
 
For now, Ma’a salama (مع السلامة/Good bye)
T. B. Frog
by Thermo 18. June 2010 14:57

How to Inject

Dear Ms. Frog,

How does Novinium actually inject cables?  What are the steps?  What are the differences between the Novinium injection process and the older process?

Curieux in Québec

Dear Curieux-

I speak Latin, Australian, and English.  I had to look up curieux to find out it means curious.  I am curieux too, why the French eat about 200 million frog legs a year!  That’s 100 million of my kin.  Because you are from Quebec, not France, I will give you the benefit of the doubt and answer your questions.  Please, if you have kin in the old world, encourage them to eat flies, crickets, and fish … these are all more palatable and morally unobjectionable.

There is more than one way to fillet a fish and there is more than one way to inject cables.  At least there is more than one way that Novinium injects cables.  Novinium has patented technologies that make us the only rejuvenation supplier that has more than a single injection method for URD cables.  No one-size-fits-all mentality here.  We use an improved version of the over-two-decade old unsustained rejuvenation method, let’s call it “improved-UPR,” and we use the newest approach called sustained pressure rejuvenation or “SPR.”  In all Novinium injection methods there are no soak periods.  Eliminating the soak period makes the process safer, faster, and better.  I created three knonow (pronounced know-now) videos for you, Curieux, to show you how these two processes are implemented.   Why three videos for two processes you might ask?  An exciting capability was spawned by the advent of SPR.  Inject-on-fault or post-failure injection is now practical.  The FERC recognizes that application of Novinium technology is a capital item for post-failure injection.  Post-failure injection has a slightly different flavor than when it is applied proactively and preventatively and hence there are two “How-to” knonow modules for SPR.  Check out all three.

iUPR: Improved Unsustained Pressure Rejuvenation applied proactively and preventatively.

 

 

SPR: Sustained Pressure Rejuvenation applied proactively and preventatively.

 

SPR: Sustained Pressure Rejuvenation applied post-failure.

 

Now you might wonder how you should decide between the two injection paradigms.  Actually you don’t have to, because the best choice is to use them both in a fully integrated test, treat, and replace program available only from Novinium and Novinium partners.  I am working on a knonow module which will help you optimize a tailored solution to your infrastructure reliability needs. This knonow module will be available within the next 30 days.  I will make a new blog entry to announce its arrival.  In the mean time, contact me, your favorite frog, and I will lead you through the decision process.

As for the differences, they are many, and they are profound.   First the old method was invented by Novinium founders and their colleagues over two decades ago – the old method is good, but technology has moved on.  There are better and best solutions available exclusively from Novinium.  These better and best approaches enjoy substantial safety benefits.  See my recent blog entry at ...

http://www.novinium.com/frogblog/post/2010/06/09/Greatest-Rejuvenation-Risks.aspx 

... and a thorough analysis of the risks associates with the major rejuvenation paradigms at ...

www.novinium.com/pdf/papers/Rejuvenation_Hazards_Analysis.pdf.

The most significant differences are the elimination of the soak period, the reduced number of exposures to high voltage electrical equipment, the elimination of flammable fluids, and the improved post-injection reliability of the newest chemical advancements.

Vive la différence,

Thermo

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